In fact, DPA customers often complain that the supplier training course pays more attention to the features and benefits of the product than the actual processing training.

“The DPA decided to change the format and use 100% of the time for technical training,” says Mr Bitner, he said, adding that provide training in the redesign of the seminar can be applied to any manufacturers use any solid or indexable milling cutter. According to a recent article by Mr Bitner, the topics covered by these seminars now include: selecting speed and content from the supplier literature; Using speed and feed formula; Climbing and conventional milling; Reach the consideration of distant milling; Select the style of the tool holder; Tools for air and coolant; Large pitch and small module tools; The score and geometry of the insertion; Soft and hard milling technology; Chip refinement (axial and radial); Chip forming and tool pressure based on cutting geometry;

Path selection; And troubleshooting, including wear and fault characteristics.

Mr Bitner said: “the project was designed to allow anyone involved in the milling process to program through the installer.” “Our competition has very few on-site personnel who can provide on-site training, and they can teach end users how to get the most out of the new tool technology.” More often, the manufacturer’s sales engineer can skillfully conduct a test to get him to sell, but he’s not smart enough to take the time to get customers to fully understand the product. This has led to a lot of trial and error, and it’s obvious that what they can do and can’t use cutting tools in the customer segment is obviously expensive and frustrating.

The shoulder tools can’t dive; On the contrary, the use of a 2 ° slope Angle for large diameter. Larger slope angles may be cut with partial width.

Vertical axis application Angle

Selection panel design

Two basic models:

Horizontal, horizontal/vertical (plate)

Four types:

Electro-hydraulic pneumatic hydraulic, pneumatic, Electro-pneumo-hydraulic

Index driver:

Piston rack – gear

Change index:

1. Work fixed “F” model – change index needle (about 2 minutes)
2. Variable “V” model – “dial” index wants (about 5 seconds)
3. Automatic project change – from CNC machine tool or indexer control

Precision class:

RST1 plus or minus 24 second (plus or minus 60) standard

Plus or minus 6, plus or minus 3 or plus or minus 1

Cycle time:

Very short, below or nearly 1 second

For most workshops and production applications, the aerodynamic hydraulic model is sufficient. They are easy to install, easy to interlock with external commands, and are the most economical models. A compressed air outlet (60-120 psi) is all needed. If the load, the cutting pressure and the force become too big, a hydraulic model should be considered. These models can be directly connected to the hydraulic supply of the machine tool, and can also provide independent power supply. Please contact DPA to help you select the index table that best suits your application and budget.

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There are many options for customizing the table for your application, including the vertical application perspective; Special seal to prevent contamination from entering the table; Location interlock return signal; Pneumatic tail stock; Casting; And more. Please contact DPA to customize a solution for your special needs.

Over the years, the DPA company in Rockford, Illinois (Rockford) has a technology center, like many other oems, cutting tool manufacturers there held a training course for end users and distributors. Recently, however, the company has decided to change its training model in response to customers’ comments about the discovery and training of skilled workers.

Until recently, the two-day workshop was similar to other vendor-sponsored courses, which included a wealth of marketing materials, according to Mike Bitner, product manager.

Most of the non-homogenous tombstone solutions are single or set:

A single product is made from a single product, a long-term gas nitrification and grinding, and polishing in various aspects. This ensures a very high stability and produces optimal results.

The fixing is a tombstone composed of several standard defects.

The substrate can be properly adjusted to ensure precise positioning on the machine table or tray. The substrate can be manufactured to a custom height with a centering mechanism (which may have a second indicator) or JIS to stop the system.

For greater flexibility, special clamps can fit into the geometry of your workpiece. Also, in a customized solution, the spindle’s clamping force can be adapted to your processing requirements.

In addition to the traditional clamping device, we also provide a solution for clamping unprocessed parts, using t-rex and TITAN defect attempts and test features.

Servopress index table/rotation table

Servopress index table

Excellent index precision and repeatability, extremely fast indexing time for high yield applications, precise locking and fixed-length or ball couplings. Very suitable for square block grinding (click here to see demo video). It can be used for electric, pneumatic, hydraulic or combination.

Servopress automatic index table

Many of the design options provided by these tables include:

The standard size is from 2 inches to 49 inches + diameter

Choice of accuracy: the standard time interval is plus or minus 24 arc seconds Q1 (plus or minus 1/2 arc seconds).

Choice of driving system: pneumatic (light load); Pneumatic/hydraulic (medium); Hydraulic (lots)

Selection of control system: pneumatic (simple interface); When used with CHNC controls, (for more complex interfaces)

Select coupling: ball coupling (highest accuracy/wear resistance); Fixed gear coupling (for higher processing power)

Rotation direction selection: clockwise; Counterclockwise; reciprocating

The choice of fixed or variable indicators

Other optional Servopress features include:

DPA’s self-centering Centro GRIPP Vise allows the workpiece to be carried out throughout the process, from start to finish

The jaw width is 125 mm (5 inches) and the clamps range from 10mm(0.394) to 300mm (11.811).

Unique hold style allows for a set of 5 faces on the artifact

This compact design of vise makes it ideal for high precision machining at the horizontal and vertical 5 axis machining centers

A fully enclosed high-pressure spindle produces a pressure of up to 40kN(8992 pounds) and requires minimal maintenance

Suitable applications:

Horizontal installation – suitable for vertical CHNC milling machines

Suitable for five-axis machining center because of its compact design

Pre-processing and unprocessed parts can be clamped with appropriate clamps

With the support mouth, different types of flame cutting and sawing materials, even complex castings, can be safely and economically clamped. Suitable for mechanical strength to meet the required material. 1000 N over mm squared.

Clamp clamp clamps two workpieces on a clip for horizontal or vertical processing

Clamping the clamping range of two different size workpieces

The repeatability of the regenerating clamping force is very good

Mechanical power conversion device

All enclosed and free maintenance high-pressure spindle, high chip protection, minimum cleaning requirements, continuous clamping force to reach 40 kN

Use torque wrenches – largest. 40 nm

Suitable applications:

Horizontal installation

Suitable for conventional clamping and clamping forceps, or both

The mandible of the bracket has made many of the unprocessed parts from flame cutting and sawing to complex castings are securely clamped and squeezed economically. Suitable for materials with certain strength. 1000 N/mm squared

Full automatic gravestone for horizontal processing

Horizontal machining multiple clamping system

Single or double, jaw width of 3.5 inches (90 mm) or 5 inches (125 mm)

Four or eight fixtures

Closed, unmaintainable high-force spindle

Mechanical enhancement

The support of hardened workpiece

Maximum clamping force 9000 LBF (40kn) and clamping width 12.3 “(313mm)

The headstones are horizontal processing

DPA offers a wide range of customized tombstone solutions that can be customized individually for your machines, artifacts, and processing techniques.

Traditional clamping, clamping, or pulling is possible

Titan 2 K – ideal five-axis machining center

Holding unprocessed parts, saws or flame cutting materials, hardened, replaceable clamping devices into the workpiece

Support for clamping complex geometric figures or unprocessed parts made from various materials

Strong clamping of large workpieces

It is a widely used modular clamping system

Fully compatible with the LHC/THC 160 series accessories; For example, clamp, universal fixture and pull down device

You can use all the edges

High voltage spindle and mechanical power amplifier (increase power stroke) safety clamping and pulling down spring function

Clip 8 mm, down 3 mm

Fixture expansion possible (tetan 2-160 is connected to the front end of titanium clip)

Suitable applications:

Used for horizontal and vertical use, suitable for CHNC controlled milling machines and large machining centers

Clamping unprocessed parts, sawing or flame cutting material, through hardened, replaceable clamping device entry into the workpiece

Support clamps clamping complicated geometric figures or unprocessed parts made from various materials

The clamps are suitable for materials with certain strength. 1000 n/mm squared

This compact vise grips your piece with a sharp “tooth”

The adjustable clamp bolt is embedded in the workpiece to ensure the safe and quick clamping of the parts, hot cutting parts and sawing materials

Movable pivots can accommodate different workpiece shapes

Suitable for strength value of about 900n/mm2 material, except for quenching materials

The top and bottom are ground

The main shaft is completely closed and nitrified to ensure high reliability – preventing pollutants and chips and reducing cleaning time

Easy to operate mechanical power intensifier

Precise positioning groove and positioning hole at the bottom

Suitable applications:

Horizontal mounting – vertical milling machine for vertical control

Suitable for 5 axis machining center

Reliable and fast clamping parts, flame cutting and sawing materials and grip

Clamp parallel preprocessing workpiece with optional step clamp

Suitable for materials with certain strength. 1000 n/mm squared

The maximum clamping force is 9000 LbF(40kn) and the clamping width is 6.7 (171mm).

Suitable applications:

Horizontal installation vertical milling machine, vertical control

Horizontal installation is also possible

Allmatic GRIPP series

Clamp clamp on six options for complex unprocessed parts

A flexible model allows an ordinary clip, clamp or pull down

Jig is suitable for materials with certain strength. 1,000 bull/square millimeter

Tyrannosaurus rex is an ideal unprocessed part

Titan SC 125 is designed for fast processing of finished products.

The CENTRO Gripp Vise of self-centering allows the workpiece to go through the whole process from beginning to end

Vertical three-axis machining center universal device

Due to the lower jaw, the Titan SC 125 has the precision required to process the workpiece

Fully enclosed gripp spindle clamp and molding material

High – voltage spindle and mechanical power amplifier allow clamping work plate

Stabilize GGG 60 valve body, grounding top and bottom

Two M8 threads are used to stop the workpiece

The accurate track is on the ground, with the best alignment of the machining table

Click on the quick change system to connect the lower jaw and click parallels

Suitable applications:

Common vertical three-axis machining center fixture

Traditional clamping and clamping are possible

Clamp the raw material in the workpiece, burning and sawing, insert hard interchangeable clip into the workpiece

The length of the three pieces – each with its traditional and clamped grip – makes Titan 2 a flexible option

It is a widely used modular clamping system

Titan 2 M is ground breaking

Titan 2 K and M can be used vertically

High – voltage spindle power enhancement. The clamping force is not slack

The expanded clamping span is used to ensure that the unprocessed parts are securely clamped

Suitable applications:

Horizontal or vertical applications – therefore suitable for vertical and horizontal CHNC milling machines

Clamping force preselection (2-4 times) allows accurate repetition

The test and test can solve the problem of high clamping force and long-term reliability

3 jaw widths: 3.9 “(100mm), 5” (125 mm) and 6.3 “(160mm)

For more than 40 years, ALLMATIC HGD has been synonymous with life reliability.

The clamping force preselection allows for accurate repetition (input 100:2 increments; Type 125 and 160:4 increment)

The test and test can solve the problem of high clamping force and long-term reliability

Can be used for 3.9 “(100mm), 5” (125mm) or 6.3(160mm) jaw width.

Suitable applications:

Suitable for heavy machinery machining, single chip microcomputer, small batch

Special for traditional milling machines

Allmatic numerical control series

Good flexibility and high accuracy

There are four models (LC,TC,NC 70 and Duo 90)

The jaw width is 3.9 “(100mm) to 7.8” (200mm)

The enclosed high-pressure spindle and mechanical pressure enhancer provide 13,000 LBS of pressure for some models

Type chin

DPA’s most popular single vise

Maxillary width is 3.5 inches (90 mm), 5 inches (125 mm), 6.3 inches (160mm) or 7.8 inches (200mm)

Enclosed high pressure spindle

Mechanical enhancement

The workpiece supports quenching, grinding and polishing guide rail

Maximum clamping force 13500 LbF(60 kN) and clamping width 17 “(433mm)

Suitable applications:

Horizontal installation vertical milling machine, vertical control

High pressure spindle mechanical pressure intensifier

Fully enclosed main shaft, mechanical power enhancement, improved function reliability, mainshaft protection optimization and minimum maintenance

The clamping force can be preloaded 11 times; Exquisite workmanship of fine fittings. In most cases, a revolution requires the greatest clamping force

Preselection and reproducible clamping force allows the workpiece to repeat with a tolerance of less than 0.01 mm

Suitable applications:

Horizontal installation vertical milling machine, vertical control

Horizontal installation is also possible

Used for horizontal, vertical machining and different installation foundation

Two clamping station

Jaw width: 3.5 inches (90 mm)

Fully enclosed main shaft and mechanical power intensifier

The support of the quenching workpiece

The body’s gas is nitrified and surrounded by the ground

Connect thread and ceiling alignment groove

Automatic centering, without high pressure clamp

The high jaw is used for the best 5X visit

High installation screw can maximize clamping force and minimize jaw deflection

Precision of centering. 0007″

Small size for 5X processing with a 3.5-inch and 5.5-inch jaw width.

From high-pressure bottles to traditional milling machines to complex workpieces, provide solutions for flexible manufacturing centers

Only the best vise will do all the -allmatic when you need to be predetermined to be sensitive, partially closed, or enhanced.

Avoid deformation of parts, ensure constant pressure and ensure the location of parts. Put the best work tools in the world at work. With Allmatic vise and tombstone systems, any of our work is correct.

High precision multi-clamping

In a fixture, high precision machining can reach up to 5 planes, which can be fully automated multi-work assembly. They provide part location repeatability. Inner and outer clamp with large jaw selection. Extensive headstone configurations can be applied to various work envelope requirements.

Compact, but effective vise is always tight

Good operation is simple and ensures the best treatment for each application

Fast pre-select clamping range

The renewable clamping may include a torque wrench

The integrated scraper ensures reliability and minimizes cleaning

The optional central jaw allows two or more workpieces to be clamped

5 inches (125mm) or 6.3 inches (160mm)

Suitable applications:

Traditional and technical control of milling – efficient, precision machining

Horizontal installation – great variability and flexibility

Complete automation of basic mechanical equipment

The milling machine with traditional and technical control is simple and reliable

5 inches (125mm) or 6.3 inches (160mm)

Fast pre-select clamping range

Clamping accuracy

Innovative processing

High variability and flexibility

Hydraulic spindle or convertible can be used

Maximum clamping force 11,250 LbF(50kn) and clamping width 15.9 (405mm)

Allmatic HGD series

Strong and durable, suitable for heavy machinery processing, single chip, small batch

– the model does not require high pressure external components, which often makes it difficult to process 5X.

– the power regulator can be used in the M.

– equipped with high pressure mechanical intensifier.

– quick cleaning and dusting of side Windows.

– customize the jaw according to the shape of the workpiece.

The size of the m

— the power regulator is optional.

Size L

— the power regulator.

– bigger fixtures than M.

Arnold SC

Standard hydraulic oil with hydraulic spindle and rotary base

Automatic centering, without high pressure clamp

High installation screw can maximize clamping force and minimize jaw deflection

Precision of centering. 0007″

Small floor area for 2.5 x 2.75 “, 3.5 “and 5.0”

ARNOLD SC vises is compact, high and self-centered, maintaining a constant length.

– 0.01 mm clamping repeatability accuracy.

– accuracy 0.02 mm.

– design the small table for processing center and 5 control shaft machining center.

– compact design to avoid deformation because clamping force is distributed throughout the width.

— steel components.

– hidden vise: completely closed to prevent chip entry.

– threaded right – left spindle can be operated using standard key.

– clamping force from 10 to 35 kN depends on the model.

– interchangeable jaws can reach a height of 125 mm, which means they can overcome the biggest obstacles to such work by avoiding collision with the machine’s main axis or rotation of tables.

– all standard jaws can be used with a soft palate.

– applies to clamping round workpieces.

– the bottom board can be used to enhance vice.

– mechanical shaft, no high pressure.

– the jaw can rotate: large clamps, double jaw position.

– grease spots allow the vise to remain in optimum condition.

Special chin

The soft palate can be processed according to the shape of the workpiece.

Arnold SHC 5 x

Special chin

– the soft jaw can be processed according to the shape of the workpiece.

– equipped with high pressure hydraulic enhancer, no external power supply is required.

– the Angle of the clearance at the request is driven.

– 6 different types of clamps, swap the standard jaw position: either rotate the side jaw, clip the jaw in the middle, or install any central jaw on the side closest to the handle.

– clip on an artifact and place on the second stop.

Third hand mechanism

The function allows one workpiece to be clamped first and then the other so that it can be installed in a vertical position.

Three-hand operation: turning handle; Then move the movable jaw to my work piece at the station until it is caught.

Keep rotating and bring the movable mandible II to the workpiece at the second station until it is caught.

Continue to rotate, start the intensifier, and start applying high pressure.

Provide:

Basic body

— hydraulic spindle

– a set of hard jaws

• 2 x
• 1 middle mandible I (stomp)
• 1 middle jaw bone II (block)

1 handle

-4 end clip

– the instructions

Arnold 5 x

The palate is used for 5 axis machining

Mechanical enhancers can provide up to 6,600 pounds of weight. The clamping pressure

5.0 “two different lengths of vise (medium, long) mandibular width”

Large openings can reach 9.5 “long”

The high voltage ARNOLD 5X vises is installed as far away from the body and the machine stand as far as possible.

– 0.01 mm clamping repeatability accuracy.

– the design is in two sizes, M and L, with the adjustable power of 30 kN at the top.

– a completely different clamping force is required for highly specialized processing techniques such as titanium and aluminum

– they stay the same length regardless of the size of the workpiece, specifically designed for the use of the five-axis machining center.